Aseptic hose assemblies - pharmaceutical industry.

09 juli 2025

Aseptische slangassemblages voor de farmaceutische industrie: maximale procesveiligheid, steriliteit en flexibiliteit met TuderTechnica slangen, geassembleerd door Rodesta!

Function

In the pharmaceutical industry, safety, sterility and precise control over every detail are crucial. Aseptic hose assemblies form an indispensable link in this chain. They provide a reliable and sterile connection between process components, for example during the transfer of active substances, cleaning agents or pharmaceutical end products.
Rodesta supplies hose assemblies specifically tailored to pharmaceutical processes, using high-quality hoses from TuderTechnica. These assemblies are custom-built with aseptic couplings compliant with standards such as DIN 11864, DIN 32676 and ASME BPE (tri-clamp according to ASTM A270, DIN 32676 or ISO 1127). Thanks to our expertise and meticulous workmanship, each assembly meets the highest standards for sterility, flexibility and traceability.

Additional information about TuderTechnica hoses

TuderTechnica develops and manufactures flexible hoses specifically designed for pharmaceutical and cosmetic applications. Their hoses are produced in an ISO 14644 Class 8 cleanroom, where production, testing and packaging take place within one controlled environment. This guarantees consistent product quality and maximum process safety.

Key technical advantages of TuderTechnica hoses:

• Platinum-cured silicone: heat resistant (-60 °C to +200 °C), odorless and tasteless, resistant to SIP, CIP, steam, gamma radiation and EO sterilization.
• PTFE lining: excellent chemical resistance, smooth inner surface, low friction, thermally stable with long flex life, compliant with international regulations.
• Certifications and traceability: FDA 21 CFR, CE 1935/2004, USP Class VI, ISO 10993, GMP, extractables/leachables testing, Bureau Veritas ATEX certification.
• Cleanroom manufacturing: full process control from production to packaging, according to ISO 14644 Class 8.
• Hoses up to 40 meters long: fewer couplings needed, less waste, and a more sustainable process.

Features

Our hose assemblies combine the chemical-technological quality of TuderTechnica with the precise hose assembly expertise of Rodesta:

• High-quality platinum-cured silicone or PTFE hoses
• Fully aseptic design: minimal dead spaces, easy to clean, suitable for CIP/SIP
• Aseptic couplings according to: DIN 11864 2 (flange), DIN 11864 3 (clamp) or ASME BPE tri-clamp
• Internal quality control: pressure testing, visual inspection, optional 3.1 certificates
• Compliant with international guidelines: FDA, USP Class VI, CE 1935/2004, ATEX (if applicable)
• Full traceability: batch and heat numbers, including validation documentation

Applications

Our hose assemblies are widely used within the pharmaceutical and biotechnological industries, including:

• Production lines for injectable, oral and topical medicines
• Fermentation and filtration processes
• UltraPure water systems (WFI, HPW, PW)
• Serum and vaccine production
• Downstream processing and formulation
• Aseptic filling and dosing systems

Rodesta actively supports you in selecting the right materials, couplings and the optimal hose diameter and length. We assemble fully custom solutions in our workshop, with short lead times and maximum reliability.

Recommended hoses

For pharmaceutical processes we recommend hoses with:

• Smooth inner wall, minimal diffusion (silicone or PTFE)
• Suitable as suction and delivery hoses
• Exceptional chemical resistance
• Full traceability (batch and heat number)
• Compliant with FDA, EC 1935/2004, USP Class VI, ISO 10993-5:2009

Your process deserves the highest standard

Choose the aseptic hose assemblies from Rodesta that:

• Comply with all relevant pharmaceutical standards (e.g. FDA, USP Class VI, CE 1935/2004)
• Withstand CIP, SIP, steam sterilization and chemical cleaning
• Are assembled according to aseptic guidelines in a controlled environment
• Are delivered fully customized, including laser engraving, batch numbering and validation documentation

Technical advice or quotation?

Please contact us for technical advice or a tailored quotation. We are happy to assist you with a safe and efficient solution for your pharmaceutical processes.